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30 Apr 2025

Bridging the Gap Between Build and Operate: Why EPCC Stewardship and Operational Readiness Must Walk Hand-in-Hand

TL Charles Neaves Web banner

In the world of mega-project delivery, success is often defined by the visible milestones: steel rising, systems commissioned, and first product flowing. But the real test of a project's strength happens in the space between construction and steady-state operations. It’s in that fragile transitional phase - when assets are technically complete but not yet operationally ready - that projects often falter.

At Kent, we've spent years embedded in this moment. And if there's one lesson we've learned, it’s this: the difference between a rocky startup and a flawless handover isn’t just technical - it’s cultural. It comes down to stewardship and readiness. And both need to start long before the handover countdown begins.

The Illusion of Completion

It’s not unusual for project teams to call Kent in when things are already off track. The packages are built, but critical systems aren’t online, utilities systems are late, operators haven’t touched the DCS (Distributed Control System). Documentation and procedure development is still in draft form. Everyone’s chasing a turnover milestone, but no one’s sure what’s really being handed over - or whether it’s safe, operable, or even functional.

In these moments, it becomes painfully clear: mechanical completion is not operational readiness.

So why does it keep happening? Because in the complex environment of EPCC (Engineering, Procurement, Construction & Commissioning) mega-projects - where scopes are divided across multiple contractors, schedules are tight, and commercial pressures are high - there’s often no single guiding hand keeping everyone aligned on the end game: safe, efficient, and sustainable operations.

Stewardship Is More Than Project Management

We talk a lot about EPCC stewardship, but what does that really mean? At its heart, it’s about ownership and accountability. True stewardship is proactive, not reactive. It ensures that every interface, every handover, and every commissioning milestone is governed by shared intent - not just contractual obligation.

It’s about making sure commissioning is not an afterthought, bolted on at the end of construction, but a fully integrated discipline from the outset. That means embedding CSU (Commissioning & Start-Up) and ORA (Operational Readiness Assurance) specialists early - within the owners Project Management Team, contractor design offices, modular fabrication yards and operations teams. It means building a single system of accountability that spans across all packages, disciplines, and vendors.

It’s also about discipline. At Kent, we enforce structure through proven tools like System Ownership, centralised completions databases, combined CSU & ORA programs and rigorous governance. But just as important is the mindset: one team, one plan, one startup.

Readiness Isn't a Phase - It's a Philosophy

If stewardship keeps the orchestra in tune, then CSU / ORA sets the tempo. CSU Readiness & Operational Readiness Assurance isn’t a checklist to be ticked as startup nears. It’s a philosophy that runs through every phase of the project - from engineering through to commissioning and into steady-state operations to achieve Operations Excellence.

It’s ensuring that operator training starts before the control room is built. That every system turnover includes not just hardware, but procedures, spares, and operator familiarity. That the documents for operations are authored with the real plant and real people in mind - not in isolation from a design office, Operations Manuals and Standard Operating Procedures need to be drafted so that the end user i.e. the operator can clearly understand and perform his or her day to day activities.

When CSU & ORA readiness is embedded from day one, you don’t just “Start-Up” a plant - you step into operations with confidence, clarity, and control.

The Magic Happens When They Work Together

Here’s the truth: ORA without stewardship is just theory and stewardship without ORA is just oversight. It's only when the two are combined - woven into the fabric of project execution - that we see real transformation.

That’s when utilities are ready before they’re needed. When punchlists are closed before handover. When operators have already run simulated scenarios, mock drills before ever touching a live system. When commissioning isn’t about firefighting - it’s about fine-tuning.

In those moments, we move from reactive recovery to planned performance. From startup stress to startup strength.

A New Standard for Success

Too often, the narrative around mega-projects is about salvaging the plan. But what if we could flip that script? What if the transition from build to operate wasn’t the most painful phase—but the most seamless?

By combining deep stewardship of EPCC activities with rigorous, early-stage operational readiness, that vision becomes reality. It’s not just about getting to first product—it’s about building sustainable performance from day one.

At Kent, that’s the standard we set—and the standard we deliver.

Turning Vision Into Reality

But mindset and structure alone aren’t enough. That’s why we created CommissionAbility™—our digital ecosystem that bridges the critical gaps between engineering, construction, commissioning, and operations.

CommissionAbility™ delivers real-time visibility, smarter planning, and earlier operational readiness, empowering clients to steward their projects with confidence and precision. It transforms project delivery from fragmented and reactive to connected and proactive—accelerating handover, reducing risk, and raising the bar for startup excellence.

Because in today’s world, flawless startup isn't just a milestone. It’s the foundation for lasting success.

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